Ktm clutch dragging. If I push off and then shift, there is no clunk.
Ktm clutch dragging This video I show you how to fix your clutch disengagement issue #ktm #ktm300exc #ktm300exc #ktm300xc #enduro Hi - 2023 Gasgas ec300 - clutch has been dragging and dieing when I stop with the lever in. 75 out 2016 300 N8RG needle clip 2 40 The clutch is dragging, and after inspection, two friction discs were warped. After the last round, I concluded that "mineral oil" is euro-talk for hydraulic oil, like you would buy for a hydraulic jack. KTM 250 XC-F 2018 Coolant leak and clutch dragging repair By our Chief Mechanic @Ajong. After changing the gear oil with the recommended 15w-50, the clutch drags insanely hard. Step four: Carefully dismantle the clutch. if you dont have full stroke on slave cylinder it cannot disengage clutch properly. with the engine off or while you are coasting then the cause is that the clutch is dragging slightly. 6. Some clutches drag and others don't, I prefer to think a clutch in good shape doesn't drag. Any advice? KTM Forums - Come meet sponsors, teams and the worldwide KTM forum community to discuss topics covering Super Duke, 500 EXC, RC8, KTM 690, 790, 990, 1190 Bought this 2010 ktm 150sx and have a clutch dragging problem i have bleed the hydraulic clutch lines and replaced the fibre clutch plates and had a professional mechanic file down the clutch basket. Neutral will always be hard to find, its not a fault its a feature avoiding that you push the lever mistakenly into neutral. and i thought it helpful to share some of the remedies i learned dirt track racing and drag racing. I could push the rear brake and stop it but it would start spinning again when I released the brake. Inspect clutch basket for notching. But it is noisy. I measured the plates before installing to verify they were the correct thicknesses, mines a 2016 so no DDS clutch, the only Re the dragging clutch; Have you replaced the clutch fluid? (DOT 5. Adjusted the lever travel, very little free play. I installed the Evotech shorties a month and a half ago, approximately. 38mm I have a 2017 KTM 300 XC-W with a little more than 5 hours on it. If I don't gas it a little while idling in gear I sometimes stall the bike. The bike acted like I didn't have the clutch pulled in. 3 hours on it. Discussion in 'Thumpers' started by irocz0228, Jul 14, 2019. bigmadjohn Discussion starter 4 posts · Joined 2010 Add to quote; Only show this user #1 Rode for about an hour just fine until I was on a slow climb, lost all pressure in clutch lever and rear wheel wouldn't release (roll in gear) with clutch pulled in. MortimerSickle, Jul 24, 2012 #2. Release and you hear it chatter. Save Share Your clutch is probably dragging. I would bet if you went back with stock friction and drive plates, your drag would go away. The KTM clutches are very sensitive to air in them. By T30, January 10, 2013 Ever since I had my first service on my '22 890 (at my closest certified KTM dealer) I more often than not can't shift into neutral from first. In this video i am going to show you h Ok so the 16t sprocket has nothing to do with the dragging clutch. I popped off the cover and when you engage the clutch the plates open - separate - then close - separate. puddles Posts:74 Joined:Fri Aug 17, 2007 2:27 Shop Now | Dirt Bike Tools https://www. Also some set up can be done with your clutch. Thread starter mw45; Start date Jul 15, 2024; Tags clutch drag ktm 200 M. This results in an inconsistent grabby feeling of the clutch. I noticed the basket was fairly worn, replaced it and the problem went Clearly the clutch is not working properly. I've just rebuilt the bike after oil pump failure. Hard to find neutral when having to stop hundreds of times to tag my Dual-Sport off road trails. KTM 65 Clutch issue. 95mm-2. We are going to try that along with using Norman Clay's Two2Cool Extreme Cool Synthetic 10W-40. I don't feel that the bike moves when the clutch is pulled in so don't think its dragging the clutch. N I am having problems with my clutch dragging on my new 08 450 sxf. The clutch is the common type with just 5 springs, so no belleville spring here. With barely any free play at lever (<2mm), clutch would drag / judder with lever pulled all the way to the bar while stopped in 1st. Since that day the squealing/juddering is much better but the dragging remained unchanged _____ Richard Britton (1970 - 2005), the king of hearts, unforgotten What really sucks is my "new" and incorrect $125 clutch pack was destroyed as I rode the bike with the clutch dragging while I was trying to figure out what was going on. S Otherwise all fine! (the noise and dragging, not me being paranoid) My 15 is the same. I haven't actually done the mod to With the clutch pulled I can't shift out of 1st - only possible to shift once the engine is off. You should try changing transmission fluid first. Repeat this process until you have no more air in the slave. I can't find any way of adjusting it the manual, I could be wrong though! P. if Rekluse customer service is the best. The clutch baskets were not replaced. 5 turns out[ 2015 ktm 300 N8RG needle clip 2 38 pilot 170 main AS 1. I concluded that KTM clutches are just loud like that. I believe Barnett offers a 300# spring as well. 2 Doc ID: 191 -7951 A Doc Rev: 040919 TABLE OF CONTENTS 350sxf clutch dragging. buellbolt Discussion starter 6 posts KTM Forums. I did some research on it with the same concern as you. B. Between holding the camera and trying to turn wrenches, I did not put the sp Sticky clutch lever - KTM 85. Since day one I've noticed that the clutch drags a bit. Even just a small amount of air will cause the issues you are having. I have written numerous posts here explaining how to deal with dragging clutch. replaced the slave cylinder, maybe he was trying to fix it. they may even self bleed into the m/c if 2013 clutch dragging. An easy fix could be to un KTM Forums. I am running Motorex, have not tried bleeding. life/In this video:We show you how to adjust the spring pre-load or tension on the new Welcome to KTM clutches. there were 2 plain plates together. Pg. The importance of 1, 2 & 3 clutch preload adjustment. The clutch lever was depressed fully the entire time it was in first gear. . See your owner's manual. And bled the clutch slave? You need to get all the air out of the system! If not, the stroke of the slave piston will be too short and cause clutch drag. I have adjusted the clutch to get max lever travel, but it didn't help. I was wondering is there anyway to adjust my clutch because when I first start to ride it seems to be dragging a little bit like when I’m in first going down a hill it will engine break a little(not enough to hurt it but I still blip the throttle to be safe)Is there any way to adjust it like a cable. 5. Clutch dragging ???? 4493 Views 21 Replies 8 Participants Last post by dirntknow, Mar 17, 2014. Supermoto. NOTE: You can NOT use pistons and seals made for brake fluid in a hydraulic set-up (or vice-versa). It also seems when the bike is warm when I pull the clutch in it does not fully stop everything as when sometimes I shift into a gear I feel the two gears grinding together If you are certain you are pulling clutch lever fully and trouble persists you may find your clutch is dragging a bit. I've rented several KTM models and some had perfect clutches and started in gear just fine (electric start), and others had draggy clutches and would not start in gear. Ah, the great "what the hell is KTM mineral oil" question again. Even pulled in fully, the rear wheel was spinning. When you take off the clutch hub you will find three clutch-blocks. Don't doubt me on this. In ebay I found a set for 92 or so, but also EBC for 78 . Reinspected and learned about filing the clutch basket. '18 500EXC-F Clutch Dragging. KTM 2017 350EXC-F Clutch problem Facebook; Twitter; Youtube; the engine stall. But it seems like it still drags. I put the bike into first gear and released the clutch lever and it won't move or creep forward, it's like the clutch is still pulled in. 2013 KTM 300 EXC. Not normal at all. Check the piston in the output cylinder and in particular the seal (O-ring). properly, but it still jerks me forward every time I put it in 1st. RM_guy Moderator. Yes, I soaked the plates prior in 10W-40 yamalube and I checked them for the correct thickness and flatness. 1980 CX500 Harley Fatboy BMW R9T KTM 390 Duke KTM Superduke R Ducati Streetfighter V4 S SYM 125. ktmworld. It is still dragging. _____ Richard Britton (1970 - 2005), the king of hearts, unforgotten! My bike is a GasGas and I hope the hardcore KTM boyz won't kill me talking about it in a KTM forum. Mine was slightly dragging at idle; however, 2 turns in on the adjusting screw and was just like the 10mm. Letting a small amount of air into the slave cyl is the issue. Our first KTM, possibly a mistake, but, moving right along. ***Please follow instructions exactly as provided by Intuitive Racing Products. Save Share Reply One more thing that can cause a dragging clutch if the springs are breaking in the cushion steel plate(two layered plate). the first thing to check is your slave cylinder operation and be sure clutch actuator is bled correctly. With that said, the hydraulic line can absorb moisture or get air into it for various reasons. Jump to Latest 4K views Any nore than about 0. " You stack the washers up and measure the stack with a vernier when all Hello, i have same issue, clutch dragging, when I took the slave cylinder off, I can pull the pushrod out for 6-7mm. Clutch is dragging a little. 2013 Ktm dds clutch-2 - YouTube I've had issues with my DDS clutch ,at first slipping under load ,and after upping the spring to a harder setting,dragging when cold . Thanks. D. I fitted a new set of clutch plates, the basket is in good nick and I use Putoline Nanto tech oil (600cc), all of this helped but never really totally got rid of the issue. My 2022 300 XC TPI has a terrible problem with the clutch disengaging. The second I put it in gear it took offSUPRISE!!! The seller said that after it Here your clutch: 2020 KTM 250 SX-F Clutch | KTM World A couple areas where the problem could be: Air in the system. I had the same problem with my nephews Ktm 65, checked the clutch plates to make sure they were disengaging by looking through the oil add plug. I assumed when it was new that it would break-in but no change. Might have a notched clutch basket. Save Share Reply Quote Like. #KTM #Clutch #DirtBike #450XCFIs your clutch slipping? Or maybe your clutch won't fully disengage when you pull the clutch lever? See how to replace the clut I have a 2021 FE350 with only 20 hours on it. Clutch Drag is often problem on KTM EXC models, but it also affects other bikes like Yamaha, Honda, Suzuki and others. Hang slave on the nail. I am running Rotella T oil. I tried to pull it off the trailer tonight in gear with the clutch in and could not move it. The clutch bacame butter like for a week or so and then stabilized to a more rough function. Adventure Clutch dragging? Jump to Latest 652 views 2 replies 2 participants last post by bigmadjohn Apr 6, 2013. Inspect steel plates for signs of over-heating (blue plates). MortimerSickle Semi-Adventurer. I think the clutch is always dragging too, when putting it into gear, it About Press Copyright Contact us Creators Advertise Developers Terms Privacy Policy & Safety How YouTube works Test new features NFL Sunday Ticket Press Copyright I replaced the pressure cap, springs, mushrooms and cover last night but now it presents a problem of dragging clutch and when putting it into first it clunks very loudly. It was leaking mineral oil since I got it, and when I decided to finally change the master cylinder the other day to get rid of the leak, it still drags just as much. today I took the clutch apart, measured all the plates, the intermediate plates measure within the 1. One of the possibilities to try is a drive plate with light wedges. There seem to have been a number of threads on here about dragging LC4 clutches. This fall I started having a slight Drag issue, Found i had bubbles in my Fluid for the Clutch. With the clutch pulled to the bar, it's difficult to push the bike in gear. it has three orings and Its a 92 ktm 300 exc, I'd appreciate any info. The clutch was draging badly, not disengaging So I pulled it, and found a disaster. Open nipple on slave and let air out, then close air nipple. Hats of to the dealer Country Corners KTM for resolving this quickly! Save Share Had the same symptoms and it turned out to be clutch dragging slightly. *Refer to the Setup Sheet located at the back of the 2016 KTM 690 clutch dragging when cold when I first start the bike in the morning it wants to move forward even though the clutch is pulled all the way in once the bike is warm it does not do this. Common problem the clutch is dragging, fresh gearbox oil might help but it could be that the clutch needs bleeding to get any air out of the system which can be difficult, look for a video to explain if needed and be sure you have a small amount of free play between the lever and the plunger. On taking the old clutch out I noticed it had an extra plain plate i. There seems to be no happy medium with this clutch. Since I bought the bike (new), I feel the clutch doesn’t completely disengage. My RC clunks when I shift into first. W I have an 06 KTM 250 XCW that has an annoying clutch drag after riding a few minutes. I filed it and the drag was reduced a lot but after filing with oil, the drag increased a bit. They have "cupped" shims that, when the motor goes up in revs, flattens out and the clutch grabs. BTW, I think this tool KTM part #50329050000 will be immensely helpful in the future. my bet is you've got a couple of dished plates in the My 2022 300 XC TPI has a terrible problem with the clutch disengaging. com "Some say to have the stack at 0630 and others as high as . The clutch lever was Try pressure bleeding the clutch and if the lever has a span adjuster try adjusting it so that it is as far away from the handlebars as you can cope with. Everything on the bike runs fine however when I go to put it in gear with the clutch engaged the bike lurches forward and dies. Bought new MC kit and rebuilt along with the bottom, no leaks and the pressure on the clutch actuator is firm. KTM Forums - Come meet sponsors, teams and the worldwide KTM forum community to discuss topics covering Super Duke, 500 EXC, RC8, KTM 690, 790 Clutch dragging 2017s 150xcw & 250 freeride. Is this free play usual or there is something wrong inside the clutch itself. clutch dragging. Off-Road / Enduro. When I would go to start the bike in gear it would jerk forward a little bit and wouldn't start unless I gave it some gas. Pull in the level and it almost stops. Or the fluid level is low in the master cylinder. KTMTalk Basic Member. The clutch operation is smooth like butter after a week's operation. When I start the bike like that, it jumps forward a bit, but once running To inspect the plates you need to strip it down and put the steels on a flat plate (glass) to make sure they're not dished. Does it still drag when warm and up to temperature. Video below. The OEM Clutch and Rekluse basket are still working perfectly, no drag at all and starts in gear no prob Apologies as i guess this subject has been done to death. 3 extra metal plates installed, 2 at the back, one at the front with all the teeth torn or ground off. I did notice a little bit of hydraulic fluid on the sprocket guard (see photo) bu 2013 300 xcw. Dragging and hard shifting are cured. It's like the clutch is still sticking. the worldwide KTM forum community to discuss topics covering Super Duke, 500 EXC, RC8, KTM 690, 790, 990, 1190, 1290. It starts and runs fine, however when you put it in gear it lurches forward and dies. It also kicked forward a bit just like 2013 KTM/Berg DDS Clutch pressure plate X,Y,Z markings. It’s a better stroke and let Really I don't think that I would recommend a KTM to anyone, if the clutch kit fixes the issue then the bike is just too fussy over shit like this! 2013 KTM 300 EXC. Previously, KTM 790 Adv R, Cbr600rr, Crf450R, Crf250X. 5mm off the back of the lever where the span KTM clutches always drag until the get warmed up, in my experience. The shifter feels super stiff and if I apply enough pressure it just pops into second. Certain oils seem worse than others in terms of dragging. It's the clutch vent tool which I think is used to prime the system. KTM 525 clutch dragging puddles Posts:74 Joined:Fri Aug 17, 2007 2:27 am. . 1 brake fluid. net Members Forums Lots of info on ktmtalk too which explains it further. 2 Doc ID: 191-7912A Doc Rev: 040919 clutch pack, including the EXP disk, be installed into the MAIN (deeper) basket slots. When I test rode it, the clutch didnt work. rockymountainatvmc. KTM I just bought a 1999 Gas Gas TXT 250, my first trials bike! It starts, runs and drives but the last owner said the clutch needs adjusted. So I've opened the clutch to Been a long time since I've did a video, trying to get back into it. It destroyed/burnt half the "new" friction and steel plates resulting in my having to buy another clutch pack. The ECU was telling the engine to "maintain idle" while fighting the drag, so it ended up north of idle. When I put new clutch plates in I noticed the clutch was dragging with the lever pulled in and in gear. Checked the clutch fluid, there is plenty. I am still stalling the bike, once again when I'm going down a gnarly hill it's almost like I have no brakes and the clutch doesn't act as a clutch. That is a point I had not thought of. i have bled the clutch and Checkout our line of chin mounts for action cameras - https://wannabes. When you replace the rubbers, you might want to take a closer look at the basket. there won't be much in there, just a few small frothy bubbles is all that's causing the issue . Jump to Latest Follow 728 views 2 KTM Forums - Come meet sponsors, teams and the worldwide KTM forum community to discuss topics covering Super Duke, 500 EXC, RC8, KTM 690, 790, 990, 1190, 1290. which has cured the slippage but has caused the opposite and is now dragging. but once it warms up after riding a couple miles, the clutch drags as before, when you stop, the shift lever is stiff, clutch dragging, when in neutral, and clutch pulled in all the way, putting it in gear ,there is a big clunk, and KTM's have more clutch drag than any other mfg I've ever ridden. Pump master a few times. Great little machine after I gave it some TLC (new plug and a bloody good wash), but having a problem with the clutch lever sticking in sometimes. (For reference in this video, the bike had 5 or so minutes to warm up and was started in neutral. That may help. irocz0228, Jul 14, 2019 #1. Jump to Latest KTM Forums - Come meet sponsors, teams and the worldwide KTM forum community to discuss topics covering Super Duke, 500 EXC, RC8, KTM 690, 790, 990, 1190, 1290. Did alot of racing this year!! A dragging clutch will keep the transmission loaded and make it difficult to pull the bike out of gear . I recently bought a 2020 KTM 300 XC-W with only 15 hours on it. Hi, i have just recently bought used ktm exc350f and everything seemed to be working just fine for a few days but yesterday when i wanted to go ride i started it and put it in 1 gear and the bike just stalled. I cannot kick start the bike unless it is in neutral. The pressure plate is running out and dragging. 4. mw45. I flushed the i bought a used 2014 ktm 85 sx for the kids. Where have I gone wrong? I cannot get the clutch to disengage I. Start the bike , pull clutch in and select gear (1st) pulls away great . I hope this solves the problem. Any i Ok Guys ,here is the update on the RC 8 clutch saga. 1 brake fluid). Clutch dragging. There are different thickness gaskets to set up the rod distance, and your master cylinder diameter can be changed. If your clutch isn't disengaging properly it's likely to be either: Failing clutch slave Air in the clutch fluid Water in the clutch fluid, boiling (same as above) First is most So the auto clutch disengages when I stop and does the same -of course- when stopping on a steep climb. I'm using Bel-ray 80w in my 200 xc-w at the recommendation of a buddy who swears by it in his. Funny thin is KTM 200 Clutch dragging after plate/spring replacement. by puddles » Sun Dec 02, 2007 3:37 am . Lots of people replace it with the 280# spring from a 450 SXF. Bike lowered by 50mm because I'm a short arse! Order your Parts from this link to support DBC!https://www. The Belleville spring is flat as it should be. clutch dragging puddles Posts:74 Joined:Fri Aug 17, 2007 2:27 am. Looking forward to I have a 2018 ktm 250 sxf, When I put the bike in gear with clutch pulled in it stalls like the clutch wasn't disengaging all the way. I had a 2014 XC with about 3-400 hours, and had a dragging/grabby clutch. Clutch is dragging. O. Some people say it’s normal but some say it’s harmful for the engine and causing overheat. I can feel in the gear lever that something is 'dragging' as I go to move it out of neutral. The clutch start engaging very far from the grip and very hard to pull compare to my other 2022 300 XCW. No matter what we did, we couldn't get the dragging clutch on this bike dialed in. Check that the clutch master on the handlebars is filled with DOT 4 or DOT 5. KTM track racing, adventure stories, KTM 50 fix-ups and more. Ordering OEM Clutch and Brake Levers and keeping this bike stock. I brought my son a 2015 85 for Christmas. Took clutch cover off and tried to inspect the plates!! my husaberg had an issue with a dragging clutch when i got it that was that the steel plates were in the stack in the wrong order . If I did the same thing in neutral the bike would fire right up. Joined: Dec 1, 2005 Oddometer: 16,405 I should also mention that when I bought my KTM, it had 16000 miles on it, and did have some clutch drag. That is The problem I see with the KTM clutch is the problem you have trying to balance a three legged stool. I have a 22 ktm 2 stroke wet clutch and experiencing clutch drag. Like the post says my 300 EXC has an issue with the clutch dragging even with the lever in all the way when in idle. Post Reply. e it's engaged all the time, like the lever is pulled in, even when it's not. As soon as I put it in gear it stalls (as if the clutch weren't pulled in) . I was chasing down a clutch dragging problem on my 200 xcw for like 4 months and i did a metric ton of research so I Hi I have a 2017 ktm 85sx 17/14. I’ve searched the forum but haven’t come up with any useful info. Ive done some testing now with mine now that its winter. Ktm 350. 5mm jet will make the clutch unusable though. The previous owner told me he had the ''small'' Rekluse X clutch but removed it without further information. That is until it's been ridden and the gearbox oil and clutch are warmed up, then it's fine. All were correct, I reassembled the clutch basket, pressure plate, and case. Shop online for OEM Clutch parts that fit your 2005 KTM 50 SX Pro Senior LC, search all our OEM Parts or call at 770-748-0771. Reassemble carefully with plates in 250 excf dragging clutch. In the end I modified my clutch lever by filing 2. If they are not you probably need to bleed the system. I'm experiencing a slight case of Clutch dragging with just under 9000 mi on my 04. I replaced the stock clutch line with an Enduro Engineering one with a 90* banjo fitting on both ends to clear my BRP hand guard mounts. Any ideas? Save Share KTM Forums - Come meet sponsors, teams and the worldwide KTM forum community to discuss topics covering Super Duke, 500 EXC, RC8, KTM 690, 790, 990, 1190, 1290. Bike lowered by 50mm because I'm a short arse! Clutch started dragging after 9k miles. Hi everyone, I'm posting this up in the hope that I have worked out a fix for the bloody annoying issue of clutch drag on the EXC models. I ha I will show you how to install the ktm exc 250/300 basket, after that the inner hub and disc plates and disc discs. I have a 14' KTM 300xc with 40. Gas gas ec250 2021 tpi clutch problem! Tags enduro. i recently made clutch remedy suggestions for a forum member and some of the clutch information that i offered was learned from destroying and burning up many good motorcycle clutches and transmissions. It'll stick when pulled all the way in to the bar and you have to push it to come back out. The pressure plate and the inner basket faces were really worn, so bought these and a set of friction plates + some springs. It was impossible to start in gear (at least for a properly sized kid). I've back bled it using a syringe, vacuum bled it, bled it the traditional pump and squeeze method, and had the master cylinder and slave A "dragging" clutch in my book means that by pulling the clutch leaver you can not get the clutch to fully release. puddles Posts:74 Joined:Fri Aug 17, 2007 2:27 KTM Forums. I torture my clutch, but have never had a KTM clutch flat out die on me. If thats OK change the oil and dont fill what KTM says but about 150 to 200cc less. I bought an 18 250xc new (my first KTM) and thought I had a defect, I've been running atf in 2 strokes for decades and never had any issues. I own a KTM 250 SXF I recently took the motor completely apart and then rebuilt. Supermoto Clutch Dragging. DDS stands for Damped Diaphragm Steel and the syst 2013 KTM 300 EXC. your trouble is a dragging clutch and there are lots of reasons for these problems. Does transmission oil thickness have something to do with this? I now use 85wt (clutch saver) as in manual recommended. I just ordered a new one from KTM twins by sigutech. 05mm thickness range, closer to the 2. Ordered a Oberon cylinder and should arrive any day now. Damn Yankees. I was wondering is there anyway to adjust my clutch because when I first start to ride it seems to be dragging a little bit like when I’m in first going down a hill it will engine break a little(not enough to hurt it but I The Motul was dragging badly when cold. Nov 21, 2000 7,046 208 North East USA. Jump to Latest Hi ktm 350 riders after I sort this clutch issue is there anythig I need to look out for on these machines as I have come from RMZ 250 2011 mx to ktm 350 xcf to got enduro and I have not even rode the bike yet only round the yard (hence found clutch issue) that might sort its self out after a good ride 2021 ktm 300xc-w clutch dragging issue. Finally after two years of complaining to KTM Austria and my local dealer they came around to replace my clutch discs and booster. Not sure how to get those measurements without a picture. Some oils create a waxy buildup on clutch frictions and cause your clutch to drag. Pumped the lever a bunch to try to loosen stuck clutch plates or work out if it was a bubble. So, again, thank you for your post and everyones responses and what you discovered. But cured all right. It’s worse when it’s cold but it never gets ‘right ‘, it pulls at 3 mph on my flat driveway with the clutch pulled KTM DDS Clutch Adjustment, Replacement, Maintenance and Settings – Cycle NewsThe KTM DDS Clutch is unique. Around the same time I switched to it, my clutch started dragging, but I had also done some clutch bleeding at the time. Anybody have the same problem? I just bought the bike and rode until the first service interval. You could use the Z/3 position of the pressure ring if the clutch stills slips with the KTM clutch not disengaging. So I bump started it , which seemed to free the clutch up , worked perfectly all day then , even started in gear fine etc . i pulled in the clutch lever and the pressure plate was moving just fine. My personal yz426 (dating myself now) doesn't drag at all, it starts in gear and the wheel doesn't turn on Does anyone else find that the clutch drags quite a lot? My gives a big clonk into first, and is very hard to push in gear with the clutch in, so it seems the clutch is dragging a bit. Worn friction discs. I put a brand 2008 KTM 450 SXF Clutch Problem. I bled and solved it. What About A KTM Hydraulic Clutch Dragging? Even a hydraulic clutch (MotoSport), which come on KTM's, can have most of these problems except for the cable adjustment issue. KTM 2 Stroke ; 02 300 EXC Clutch Drag Facebook; Twitter; Youtube; Instagram; Pinterest; Newsletter; 02 300 EXC Clutch Drag. KTM track racing, adventure Clutch Dragging - Mates 400exc 2009 Jump to Latest 445 views 1 reply 2 participants last post by Scuff Jan 16, 2011 Barnett sells the set for 175 while KTM for 190 approx. My 250XCW now has 500 miles, 28 hours and the clutch has dragged from day one. The inner fiber disc was missing so I used the old one and the outer disc was identicalto the rest, so I used a common disc. ) clutch problems are a drag i get your clutch problem, but they can be tough. KTM Forums. Heres the problem . - dbw - dirtbikeworld. User ID: 191225 but KTM OEM clutch plates are worth the expense. com/parts/dirt-bike-tools?utm_source=youtube&utm_medium=howtobleedhydraulicclutch&utm_campaign=yout 300 clutch dragging bad, plates? Jump to Latest 2000 Cr 250 2001 Yz 250 2002 ktm 200 2003 ktm 200 2004 ktm 450 2006 ktm 450 2008 ktm 450 2009 husaberg Fi 450 2013 husaberg 300 now N8RH needle clip 2 with . I just bought the bike and I noticed the P. I've tried Rotella T4 15w-40 (worse), BelRay 80w Gear Oil (no change), Rotella T6 15w-40 (no change), Motorex 15w-50 (no change), and AT fluid (slightly better KTM Forums. Am told the stock Magura Clutch Slave Cylinder is known to fail so replaced it today with an OBERON Clutch Slave Cylinder. 2010 KTM 50 SX Clutch | KTM World You can take the shims out and fit them in different order (there is 3 different ones) to get the clutch to grab earlier or later. : . I *think* it's bled properly, so I'm going to switch oils and see if that does anything before I start taking things apart. Let's talk about KTM Motorcycles and their subsidiary bikes like husqvarna here! Your favorite bike, accessories, problems, advice and everything in between! We have a Regarding the clutch dragging, ours is exactly the same. Can't find a lot of information regarding this in the manual, haven't called the dealer As above really, not long had the bike and it's a pain in the a**e to get neutral on it, seems as though the clutch is dragging just a little bit, is there an adjustment? I've tried the adjuster on the lever reservoir but that didn't sort it! (KTM 250 exc 4 stroke 2003/4) Auto Clutch TROUBLESHOOTING GUIDE Rekluse Troubleshooting Guide Terms RadiusCX for KTM 85 Doc ID: 191-7951A Revision: 040919 . it has been bled etc. Thanks for answer and sorry for my bad english, i am from Czech republic, Europe. Pulled in the clutch and put it in 1st gear and barely let out and bike lurched forward abruptly and harshly. I disassembled the clutch again thinking I messed something up, and sure enough, I flipped the conical pretension ring the This video I show you how to fix your clutch disengagement issue #ktm #ktm300exc #ktm300exc #ktm300xc #enduro I'm having issues with my clutch on my 2014 SDR. If you pull the clutch in to stop for instance, after arpund 5 seconds ypu feel it start to drag ,which gets worse and after a few seconds you have no control over the clutch , resulting Hey guys, I just got a 2000 ktm 300 exc, the clutch has always dragged a little but I just changed the transmission fluid with valvoline jaso 20-50w 4t oil no synthetic and now the clutch drag has greatly increased and jolts and and creeps when in gear. Checked the clutch line, all in order and no leaks any where. Come join the discussion about performance, off road racing, modifications, classifieds, gear reviews, troubleshooting, maintenance, and KTM Forums - Come meet sponsors, teams and the worldwide KTM forum community to discuss topics covering Super Duke, 500 EXC, RC8, KTM 690, 790, 990, 1190, 1290. UPDATE: disassembled the entire clutch again, verified my work with two YouTube videos the ktm parts list the ktm image of the assembly clutch basket and the corresponding part numbers. Most seem to focus in on the actuating mechanism (the thing that Update 05-20-19. I've now spent 4 hours bleeding that thing every which way I can think of. When replacing the clutch fluid I first empty the master and slave fully (including the pipe/hose). e. 3. All were It had a rekluse in it but I decided I would rather run a manual clutch for now and keep the rekluse as an option for later. I've had my 2012 300 exc from new , its had one oe ktm clutch kit last year due to dragging which helped , also running 700 ml oil instead of 800ml and no drag starting in gear and ticking over with clutch in , one thing that does affect the disengaging fully is if the bike has been laid on its side for a short while , air can find its way from the reservoir if not full to the brim with clutch started dragging after oil change. After reading through this forum with no luck I some generic clutch information to share for all bikes. Check plate thicknesses and spring free-lengths are within limits. Replaced the clutch plates and checked both the inner and outer baskets, no knotches or damage. At first service I ignored the $20+ a bottle motorex recomendation and went with what I know. Customs Visit our shop at Kerimoto Motor Shop and Services for dirt bikes repair and accessories #ktm The clutch on my 2016 Super Duke R has been dragging and slowly getting worse. 690. another 5000 miles and just went out again, bad oring the first time, cylinder is scored. The clutch is dragging and the bike will not start with a clutch pulled in while in first gear. Draining gearbox and refilling with automotive ATF will sometimes remove the waxy buildup. I've fitted a new clutch pack and tried many different types of transmission oil before anyone asks! 2013 KTM 300 EXC. Bike is a 2018 KTM 500 EXC-F ~41hrs and ~1,200miles with hydraulic clutch. They always drag a little bit, the way it was explained to me is you can have a rockin' motor with a light clutch and have a little drag (like a KTM), or you can have a mediocre motor with a big bulletproof clutch (like an XR). Thanks @every_single_sunday and @dirtridermag for their video for helping me figure it out and get to the correct setting. I haven’t messed with those, so not sure. KTM Forums - Come meet sponsors, teams and the worldwide KTM forum community to discuss topics covering Super Duke, 500 EXC, RC8, KTM 690, 790, 990, 1190, 1290. They agreed that something is not right with that particular clutch and had a few suggestions. Search here on forum for my threads explaining how to proceed. They use a kind of Steele that is what makes them so long-lived. Jump to Latest '08 KTM 950 Super Enduro R '08 Husqvarna 610 TE '06 Ducati 1000S Multistrada DS '04 BMW 1150 RT '03 KTM 450 EXC '02 KTM 640 LC4e '01 Honda XR650R '00 KTM 520 EXC '98 Honda XR600R '95 KTM 620 RXC '90 KTM 500 MX '88 Yamaha TT600 I write to set the record straight and to set out for folks the causes of my dragging clutch. Jump to Latest 1K views 4 replies 4 participants last post by buellbolt Jul 28, 2007. Bleed the clutch to replace the existing fluid completely but do it by leaving the lever off and pushing the MC plunger in with a dowel rod. A forum community dedicated to all KTM owners and enthusiasts. I've put the push rod in and installed the slave I'd love to hear from anyone who has found a resolution for clutch-dragging symptoms such as what I described #1. The ATF seems to work better in the cold. DDS clutch (damped diaphragm steel) help needed please Heres the vid that's been mentioned . I'm not 100% sure what the specs are for a KTM clutch but on other bikes you check the thickness 09 KTM 200 XCW has a dragging clutchcan barely push it in gear when coldloosens up slightly when hot. KTM track racing, adventure stories, KTM 50 fix-ups and hello:D i have a "KTM"(Husa) with a magura hydraulic clutch that has been dragging ever since I got it a year ago. Cr250, 89 - CR125, 89 - YZ250, 91 - YZ250, 03 - Gas Gas 300, 06 - Gas Gas 250, 06 - KTM EXC400, 2014 - 690r. Drain your transmission and refill it with dex/mercon non synthetic ATF. was having a few "dragging" problems with the clutch which very suddenly turned into terminal clutch slip. Save Share KTM Forums - Come meet sponsors, teams and the worldwide KTM forum community to discuss topics covering Super Duke, 500 EXC, RC8, KTM 690, 790, 990, 1190, 1290. If I push off and then shift, there is no clunk. 2018 250XCF - 60 hours. Metal clutch plate teeth here and KTM marked clutch uses brake fluid and will have it marked on the master lid. I recently purchased a gently used 2018 KTM 250 SX-F. Our 2019 KTM 450 shifts great and has stock levers on it. KTM specifys 5W40 or 10W50 for the RC8R depending on the ambient temperature range. Hi all, hope this is the correct sub-forum for this post. www. It gets a little better once it is fully warmed up, but the problem is still there. For ages I have been moaning about the clutch drag on my KTM 300 2013. com/?ref=1017Over the years I've had a lot of questions from newer riders about These clutches have pretty notoriously bad clutch drag, especially when cold. Is there any adjustment on I checked clutch basket and plates and they seemed fine. 38mm Keihin+STIC block carb, Gnarly pipe, modified head. I have put 140 hours on the bike. When you finish all that, you have 3 diff 3. There were a couple of other possibilities including worn clutch dampers The bellville spring washers are known to be an issue with the 300s. Yesterday I received some used discs, replaced warped ones, reinstalled and still dragging. Works in a clutch It sounds like you have a sticky clutch. This is the repair manual specified way for '08 KTM 950 Super Enduro R '08 Husqvarna 610 TE '06 Ducati 1000S Multistrada DS '04 BMW 1150 RT '03 KTM 450 EXC '02 KTM 640 LC4e '01 Honda XR650R '00 KTM 520 EXC Regarding the clutch dragging, ours is exactly the same. When cold there is still some drag, once it Hi I have a 2017 ktm 85sx 17/14. As the KTM clutch pack gets shorter, the spring force So I have been reading online about the 14' 15' Ktm Bikes with the DDS clutch having a clutch drag issue out of the box or after low hours of use. I had the bike up on the stand the other day, running in first gear with the clutch pulled in. Before I replace my clutch I have been thinking of doing a video showing the run out. Checked the actuator rode and all in order. Bike lowered by 50mm because I'm a short arse! Nerves of steel, heart of gold, knob of butter. the friction plates are I started feeling the clutch slip my last time riding so I put in a brand new Pro-X clutch kit with springs. No need to replace the slave cylinder (a new one will need bleeding fully anyway) - just bleed the air out. RadiusCX Clutch Upgrade Kit For KTM/Husqvarna CSS clutches Doc ID: 191-7912A Revision: 040919 . 2mm shim 168 main 38 pilot AS 1. LIFETIME SPONSOR. When I start it again and put it in first the bike tries to go and when the bike is hot it has some dragging to it. When on the stand with the clutch pulled all the way in, It happens when the bike is cold like my other buddy’s ktms but it still happens even when it’s warm and has been ridden around for some time. Your clutch slave (output cylinder #27). 05. long story short the clutch is dragging or it isnt fulled dis-engaging first i took off the clutch cover and checked that the pressure plate was moving in and out. Isn't yours a new bike? I wonder if your hydraulic clutch has a bit of air in system? KTM Forums - Come meet sponsors, teams and the worldwide KTM forum community to discuss topics covering Super Duke, 500 EXC, RC8, KTM 690 Had the same problems and got crazy about it. The bike is new to me. Jump to Latest 814 views 1 reply The symptoms with gear changes are consistent with a dragging clutch. epbm fexf tvqz miw xeto caqxl cvopkj bedb ibohv wpiqi